Daminɛ kuma
Bi filimu caman tigɛli baara la, fɛn fila minnu bɛ fɛn caman sɛmɛntiya ani minnu bɛ se ka kɛ, olu ye fɛn nafama fila ye minnu bɛ fɛn dilannenw ka jogo ɲuman ni u ka ɲɔgɔndan kɛcogo ɲɛfɔ. Masina caman minnu bɛ kɛ finɛtiri filimuw dilanni na, finɛtiri filimu Slitter jɔyɔrɔ ka bon kosɛbɛ. A ka baara ye ka finɛtiriw filimuba belebelebaw tigɛ ka kɛ bonya ɲininenw ye minnu ka surun, k’a lajɛ ko fɛn kelen-kelen bɛɛ bɛ se ka bonya ni jogo kɛrɛnkɛrɛnnenw dafa. Nin masin in bɛ baara kɛ cogo min na, o faamuyali bɛ hakilina di fɛn dilanni taabolo kan, ka sanni ɲɛmɔgɔw dɛmɛ u ka wariko latigɛw kɛ minnu bɛ bɔ u ka baara la, ani ka se ka fɛn dilannikɛlaw dɛmɛ u ka se ka baara kɛcogo ɲuman sɔrɔ ka sɔrɔ ka jogo sabatilen mara.
Filimuw ɲinini min bɛ kɛ ka ɲɛsin fɛnw dilanni ma, mobili ani lakana finɛtiriw ma, o cayara kosɛbɛ, o de bɛ mago ɲɛ ka ɲɛsin fɛnw ma minnu ka bon ni{0}}baarakɛminɛnw ye. Fenɛtiri filimu slitter bɛ fɛnw fara ɲɔgɔn kan minnu bɛ se ka kɛ fɛn ye min bɛ se ka kɛ, ani ka masinw dilacogo sabatilenw fara ɲɔgɔn kan walasa ka rollow di minnu bɛ kɛ kelen ye{-Free rolls. Nin barokun in bɛ baarakɛcogo sariya, a yɔrɔw, a baarakɛcogo, ani a jogo ɲumanw ɲɛfɔ ka ɲɛ, minnu bɛ nɔ bila baarakɛcogo sɛgɛsɛgɛli la.
I. Fɛn min ye filimu ye min tɔgɔ ye ko Slitter .
1. ɲɛfɔli ni baarakɛcogo .
Fenɛtiri filimu slitter ye fɛn caman tigɛli masin ye min dilannen don walasa ka finɛtiri filimuw master rolls belebelebaw tigɛ ka kɛ rollo fitinin caman ye. A bɛ tigɛ-tigɛ-baaraw Kɛ minnu janya ka bon, o b’a To rolls labanw bɛ ni dakunw ye minnu bɛ nɔgɔya, ni tension (janya) bɛ Taa ɲɔgɔn fɛ, ani dimensions (hakɛw) minnu bɛ Kɛ tiɲɛ na. Nin wale in nafa ka bon kosɛbɛ jiginɛw kɔnɔ, i n’a fɔ lamini, pakew dilanni, walima feereli tilennen.
A ka c’a la, o slitter bɛ don fɛn dilanni walima a labanyɔrɔ la, a bɛ bila filimu bɔli kɔfɛ, a dacogo la, walima a lamini minɛnw na. A b’a to filimu labanw ka dilan ni bonya ye min bɛ se ka baara kɛ, u labɛnnen don ka tila walima ka baara wɛrɛw kɛ.
2. Fenɛtiriw ka filimu slitter yɔrɔ kolomaw .
Bi finɛtiri filimu slitter bɛ kɛ ni sigida caman ye minnu bɛ baara kɛ ɲɔgɔn fɛ walasa ka sabatili ni tiɲɛni sabati o baara bɛɛ kɔnɔ:
Sistɛmu min bɛ mɔgɔ lafiya .: A bɛ filimu master roll minɛ k'a balo masin na ni tension contrôlé ye. A bɛ ni pneumatic chucks ani tension freinw ye, nin sitɛmu in bɛ a to a ka kɛ cogo nɔgɔman na, kurukuru-Folo balo fu.
Slitting Section .: Masina dusukun, yɔrɔ min na, nɛgɛw walima razɔriw bɛ tigɛtigɛ waati janyalenw kɛ. Blade suguya bɛ bɔ filimu kɔnɔfɛnw na, a janya la, ani a tigɛcogo la.
Rewinding Unit .: A bɛ slit films (filimuw) lasegin cores (koro) kuraw kan. Mɔdeli kɔrɔlenw bɛ baara kɛ ni dual-Shaft walima Turret rewinders ye teliya la roll changeovers.
tension control ani edge sensors .: Film tension ni edge alignment kɔlɔsi tiɲɛ na-waati la, ka sabatili sabati sanfɛ{1}} teliya baarakɛtaw la.
O yɔrɔ kelen-kelen bɛɛ bɛ dɛmɛ don finɛtiri filimu slitter bɛɛ lajɛlen tiɲɛni n’a kɛcogo la.
II. Baarakɛcogo sariyakolo jɔnjɔn .
1. Filimu balocogo ni a ka jɔrɔnankow ɲɛnabɔli .
O kɛcogo bɛ daminɛ yɔrɔ la min bɛ fɛnw labɛn, yɔrɔ min na, finɛtiri filimuba dɔ bɛ wuli ka don a kɔnɔ ka don slitiri kɔnɔ. Tension control nafa ka bon yan - Tɔnɔ camanba bɛ se ka filimu bɔ walima ka a tiɲɛ, k’a sɔrɔ a ka dɔgɔn kojugu bɛ se ka kɛ sababu ye ka kurukuruw ni ɲɔgɔndɛmɛbaliya bila mɔgɔ la.
Bi finɛtiri filimu slitters bɛ baara kɛ ni dagalen ye-Loop tension control systems ni load cells ani feedback sensors. O sitɛmuw bɛ girinya ladilan u yɛrɛma walasa ka tension basigilen mara filimu janya bɛɛ la. tension sabatilen bɛ a to tigɛlanw bɛ ɲɔgɔn sɔrɔ cogo kelen na ni filimu sanfɛla ye, ka dakun saniyalenw, tilennenw dilan.
2. Precision slitting process .
Slitting unit bɛ tigɛ-tigɛ-baaraba Kɛ. Fɛɛrɛba fila bɛ yen minnu bɛ se ka kɛ fɛn ye:
Razor Blade Slitting .: a bɛ kɛ ni nɛgɛ jɔlenw ye minnu bɛ sigi wuluwulu kan. A ka ɲi filimu finmanw ma i n’a fɔ sokɔnɔbaganw walima finɛtiriw filimuw, minnu bɛ tigɛ ni tigɛ ye min ka nɔgɔn kosɛbɛ ani min saniyalen don.
Rotary ka muru slitting .: A bɛ baara kɛ ni sɛrɛkiliw ye minnu bɛ wuli ka wuli, minnu bɛ sɛgɛsɛgɛli kɛ filimu kɔnɔ. A bɛnnen don ka kɛ filimuw ye minnu ka bon walima minnu ka ca ni caman ye, filimu minnu bɛ tigɛ fanga ka bon.
Filimu bɛ tɛmɛ nɛgɛw kulu dɔ fɛ minnu bɛ jɔ tigitigi ka kɛɲɛ ni roll width ɲininen ye. Blade alignment ani tigɛcogo tiɲɛni bɛ filimu dakun nɔgɔya. Fenɛtiriw ka filimu slitters avancés bɛ baara kɛ ni micrometrique blade positioning systems ye walima servo-driven knife tigiw ye walasa ka tiɲɛni sɔrɔ ±0,1 mm kɔnɔ.
3. Segin ni ɲɔgɔndɛmɛ .
Tigɛ kɔfɛ, filimu slitw bɛ taa rewinding unit la, u bɛ joginni kɛ yɔrɔ min na cores kelen-kelenw kan. Segin-ka-bɔ-yɔrɔ ka kan ka teliya ni torque balanbali mara walasa ka tension variation bali rolls cɛ. Edge Sensors bɛ to ka filimuw labɛncogo lajɛ, ka winding sira ladilan walasa ka se ka roll formation sɔrɔ.
Masina dɔw bɛ baara kɛ ni dual rewinder system ye, o bɛ kɛ sababu ye ka roll kelen bila a nɔ na ka tɔ kelen to a ka wuli. Nin dilan in bɛ jɔli waati dɔgɔya ani ka fɛn dilanni nafa bonya, o b’a to a ka ɲi kosɛbɛ-Scale filimu caman tigɛli la.
iii. Fenêtre film slitter designs suguyaw .
1. Manuel vs.
Bololabaarakɛlaw ka filimu slitters ka nɔgɔn ka tɛmɛ, o bɛ baarakɛlaw wajibiya u ka tension, blade spacing ani roll changeovers ladilan ni bolo ye. U ye musaka-Effective ani bɛnnen don ka misɛn-Batch walima customized production.
O ni ɲɔgɔn cɛ, otomatiki finɛtiri filimu slitters bɛ PLC (programmable logique controleur), servo moteurs, ani touch{0}}screen interfaces fara ɲɔgɔn kan. Baarakɛlaw bɛ se ka tigɛcogo paramɛtɛrɛw don nizɛrikan na, ani sistɛmu bɛ ladilan u yɛrɛma. Modèles automatiques bɛ se ka ɲɛfɔli kɛ ka ɲɛ, ka baara teliya, ani ka baara fanga dɔgɔya - ideal for mass production environments.
2. Surface Slitting vs. cɛmancɛ sɔgɔli .
Filimu winding fɛɛrɛ fana bɛ masinw labɛncogo ɲɛfɔ:
Surface Slitting .: Filimu bɛ fiɲɛ bila ɲɔgɔn na ni wulilan ye min bɛ boli, ka surface friction control mara. A bɛ nɔ bɔ filimu finmanw ni filimu nɔgɔlenw na.
Centre Slitting .: Roli kelen-kelen bɛɛ bɛ jogin a ka jiribolo la, a ka ɲi kosɛbɛ finɛtiri filimuw la minnu ka bon walima minnu ka ca, minnu bɛ tension barikama de wajibiya.
Slitting fɛɛrɛ ɲuman sugandili bɛ bɔ filimu janya la, a gɛlɛyali la, ani a dilanni teliya wajibiyalenw na.
3. Dual Rewinder ani Turret Rewinder Systems .
Walasa ka sɛnɛfɛnw sɔrɔ ka taa a fɛ, tourelle rewinderw bɛ ta ka caya. Ni rolls kulu kelen dafara, tourelle bɛ wuli a yɛrɛma walasa ka daminɛ ka set nata lamini, ka jigin waati dɔgɔya. O fɛɛrɛ in bɛ dɔ fara baarakɛcogo kan ani ka fɛnw caman tigɛli nɔgɔya batchw ni ɲɔgɔn cɛ.
IV. Fɛn minnu bɛ nɔ bila slitting quality la .
1. Film Material Propriétés .
Fenɛtiri filimu kɔnɔfɛnw danfaralenw - PET, PVC, nano seramiki, walima nɛgɛmafɛnw - bɛ ni tension fanga danfaralenw ye, elasticity, ani surface characteristics. Fenɛtiri filimu slitter ka kan ka ladilan ka kɛɲɛ ni nin farikolo cogoya ninnu ye. Misali la, anti-Scratch Coated Films bɛ tension dɔgɔyali ni tigɛ teliya dɔgɔya walasa ka surface tiɲɛni bali.
Ka fara o kan, kuran jɔlen bɛ se ka caya sɔgɔli waati la, ka buguri sama walima ka filimu nɔrɔli kɛ. Static eliminators walima ionizing bars ka teli ka bila slitting section kɛrɛfɛ walasa ka charges neutralisé ani ka filimu saniyacogo mara.
2. Blade ka ɲi ani a ladonni .
Blade sharpness bɛ tigɛcogo ɲuman latigɛ siratigɛ la. A bɛ se ka filimu dakunw tigɛ walima ka u tiɲɛ, o bɛ kɛ sababu ye ka kurukuru walima ka bonya cogo bɛnbali kɛ. O la, ka to ka sɛgɛsɛgɛli kɛ, ka saniya ani ka fɛn wɛrɛw bila u nɔ na, olu nafa ka bon.
Dɔw ka sanfɛ{0}}End Window Film Slitters bɛ baara kɛ ni tungsten carbide walima seramiki blades ye minnu bɛ ɲɛnamaya janya ani ka kɛ fɛn ye min bɛ kɛ ka ɲɛ. Automatique blade positioning systems fana bɛ se ka dɔ bɔ setup waati la ani ka tansiyɔn kelen mara.
3. Masina ka jateminɛ ni baarakɛla ka seko .
Masina jateminɛcogo ɲuman bɛ a to a ka kɛ ni blade alignment ye, tension balance ani roll positioning bɛ to ka kɛ cogo bɛnnen na. Hali ni u ye ɲɔgɔndɛmɛn fitinin kɛ, o bɛ se ka kɛ sababu ye ka bonya bɔ ɲɔgɔn na walima ka bɛnbaliya don u ni ɲɔgɔn cɛ. Baarakɛla ŋanaw jɔyɔrɔ ka bon kosɛbɛ - u bɛ sensɛriw ka jaabiw kɔrɔ fɔ, ka fin-Tɔn tension paramètres, ani ka yɛrɛyɛrɛ walima mankanw dɔn minnu tɛ bɛn, minnu bɛ filiw jira minnu bɛ se ka kɛ.
V. Ka baarakɛcogo ɲuman ni baarakɛcogo ɲɛ .
1. Ka jɛɲɔgɔnya kɛ ni otomatiki ni kunnafonidilanw ye .
Bi finɛtiriw filimu slitters bɛ ka don ɲɔgɔn na ka taa a fɛ ni automatique technologie ye. PLC-Sistɛm basigilenw bɛ slitting ni rewinding sequence bɛɛ mara, ka sɔrɔ servo moteurs bɛ synchronisation tigitigi sɔrɔ drive shafts cɛ.
Panneau de contrôle numériques bɛ-Waati tension, blade position ani roll janya kunnafoniw jira. Masina ɲɛtaa dɔw ye Industry 4.0 fɛnw ye - i n’a fɔ yɔrɔjan kɔlɔsili, fɛn dilanni kunnafoniw sɛbɛnni, ani ladonni lasɔminiw - minnu b’a to dilanbagaw bɛ se ka baara kɛcogo lajɛ ani ka baarakɛcogo ɲuman sabati.
2. Ladonni ni lakana walew .
Ladonni tuma bɛɛ bɛ masinw ni kuran yɔrɔw bɛɛ ka ɲɛnamaya janya. O ye ka yɔrɔ lamagannenw kɛ tulu ye, ka birikiw sɛgɛsɛgɛ, ka tension wulilanw saniya, ani ka sensor calibration sɛgɛsɛgɛ.
Lakanali fana nafa ka bon filimuw sɛgɛsɛgɛli baara la. Masinaw bɛ ni fɛnw ye minnu bɛ se ka ɲɔgɔn sɔrɔ, butɔni minnu bɛ kɛ ka fɛnw jɔ minnu bɛ se ka jɔ, ani minnu bɛ se ka fɛnw tanga. Baarakɛlaw ka kan ka dege walasa ka tugu furakɛli kɛcogo la min tɛ mɔgɔ tɔɔrɔ, kɛrɛnkɛrɛnnenya la ni u bɛ kɛ ni nɛgɛw walima fɛnw yeli ye.
3. Jogoɲumanya ni nafa sɔrɔcogo ɲuman .
Walasa ka fɛn dilannenw cogoya sabati tuma bɛɛ, fɛn dilannikɛlaw ka teli ka jogoɲini sɛgɛsɛgɛli kɛ cogo la min bɛ kɛ ɲɔgɔn fɛ. O sitɛmuw bɛ roll width, edge quality ani film tension kɔlɔsi waati yɛrɛ la.
Production optimisation (sɛnɛko ɲɛnabɔli) bɛ sinsin balansi teliya ni tiɲɛni kan. Hali ni teliya teliya bɛ tɛmɛ, teliya kojugu bɛ se ka kɛ sababu ye ka funteni caman sɔrɔ walima ka filimu sɛgɛn. Fenɛtiri filimu slitter min labɛnna ka ɲɛ, o bɛ baarakɛcogo ɲuman ni dannaya fila bɛɛ sabati, ka tiɲɛni ni baarakɛcogo kura hakɛw dɔgɔya.
Kuncɛli
Fenɛtiri filimu slitter jɔlen bɛ finɛtiri filimu dilanni taabolo kɔnɔ. A ka baarakɛcogo sariya - ka bɔ tension control tigitigi la ka se tigɛcogo ma min bɛ kɛ ɲɔgɔn fɛ ani ka segin - kan, o bɛ nɔ bila fɛn laban ka jogo, a ka kelenya, ani a suguya nafa la. Ni masin in ka fɛɛrɛ faamuyalen don, sannifeere ɲɛmɔgɔw bɛ se ka minɛnw jateminɛ ka da u ka tiɲɛni kan, u ka otomatiki hakɛ, ani u ka baarakɛcogo sabatili kan, k’a jira k’u bɛ sɛgɛnlafiɲɛbɔlan sugandi min bɛnnen don kosɛbɛ u dilanni hakɛ la.
A kɔlɔn-Fɛnɲɛnɛma-filimu min dilannen don, o tɛ dɔrɔn ka baarakɛcogo ɲɛ, nka a bɛ jogo sabatilen fana sabati rollo bɛɛ kɔnɔ min bɛ dilan. Ni ɔtomatizi ni kɔrɔsili fɛɛrɛ hakilitigiw yiriwali bɛ senna, o kɔfɛ-generation slitters bɛ ɲini ka tiɲɛni caman di, fanga dɔgɔyali, ani musaka fisaman-nafa. Bi dilanbagaw fɛ minnu b’a fɛ ka to ɲɔgɔndan na, ka minɛnw tigɛcogo sariyaw n’u kɛcogo dɔn, o tɛ fɛɛrɛko magoɲɛko dɔrɔn ye - o ye nafa ye fɛɛrɛ siratigɛ la filimuko la min bɛ ka wuli joona.